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Exam 5: Capacity Management

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Question 1

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Most orders are processed in only one work center.

A) True
B) False

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Question 2

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Rated or calculated capacity is the number of hours a work center can be used.

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B) False

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An open shop order appears as a scheduled receipt on the material requirements plan.

__________is responsible for determining the capacity needed to achieve the priority plans as well as providing, monitoring, and controlling that capacity so the priority plan can be met.

A work center is to process 150 units of gear shaft SG 123 on work order 333. The setup time is 1.5 hours and the run time is 0.2 hours per piece. What is the standard time needed to run the order?

What information should exist for every component in the routing file?

Product__________ depend on the design of the product and the mix of products made.

Determining the capacity required begins with determining the time needed for each order at each work center then summing up the capacity required for individual orders to obtain the load.

Over a 4- week period, a work center produced 540 standard hours of work, was available for work 640 hours, and actually worked 480 hours. Calculate the utilization and the efficiency fo the work center.

A work center consisting of 7 machines is operated 16 hours a day for a 5- day week. Utilization is 80% and efficiency is 110%. What is the rated weekly capacity in standard hours?

Demonstrated capacity is figured from:

Capacity is a__________ of doing work, not the__________ of work done.

The result of capacity requirements planning should be a detailed workable plan that meets the priority objectives and provides the capacity to do so.

Capacity available is the capacity of a system or resource to produce a quantity of output in a given time period.

__________is the process of determining the resources required to meet the priority plan and the methods needed to make that capacity available.

What is back scheduling and what must be known for each order to schedule?

What are the steps in calculating work center load?

A work center produces 120 units in a shift. THe standard for that item is 100 units a shift. What is the efficiency of the work center?

The time needed for each order is the sum of the setup time and the queue time.

A work center consists of 4 machines, each working a 16- hour day for 5 days a week. What is the weekly time available?